Manufacturer for Steel Grid Mesh Flooring - Molded Frp Walkway Grating Fiberglass Grid – Chengsen

Description

Right now,Chengsen FRP pultruded fiberglass gratings has been tested and meet the requirements for field fabricated drain systems as required by home and aboard customers ,they are enacted to ensure public safety in water parks, lazy rivers, swimming pools,and spas by requiring use of equipment that protects against entrapment and evisceration.

Product process:

SMC/BMC commpression moulding is a process that put a certain amount of moulding compound into the metal matched-die, under the effect of certain temperature and pressure, the moulding compound will be heated to plasticize in the mould, then flow and fill the moulf cavity, and curing to the products. Typical products include the cable bearers, electrical equipment housings, building temperlates, air-cindition shells, car body components, switch boxes, sanitary fittings., etc.

Product Advantages

1. High Strength
2. Low Deformation Rate
3. High HDT
4. Low Hydroscopicity
5. Low Thermal Insulation Coefficient
6. Anti-corrosion
7. Anti-aging
8. Insulation

Why do you choose the FRP products? 
FRP products are ideal alternative to wood, steel, aluminium and other similar traditional materials for its outstanding advantages:
Excellent Corrosion Resistance, can be used in wicked acid, alkaline, or other corrosive environments;  Light weight, the density is around 1.9g/cm3, 70% lighter than Steel, 20% lighter than aluminum;  High strength, especially the high modulus;  Non-Conductive, can meet the strict requirement for the electric industry;   Long service life and maintenance-free, can be used for at least 10 years with normal usage.

Fiberglass grill and glass fiber reinforced plastic plate, is a kind of glass fiber reinforced material, unsaturated polyester resin as matrix, through special processing and become a kind of plate material, with lots of blank space FRP gratings can be used as a structural material, used for the floor of the corrosion environment, trench cover, platform, ship deck, stair, catwalks, etc.With corrosion resistance and flame retardant, non – magnetic insulation, bright colors, a variety of styles and forms of alternative features

Product Feature

1. Corrosion resistance
Different resin properties give FRP different corrosion resistance, so that in different acid base, salt, organic solvent gas, liquid medium corrosive environment for a long time to use.
2. Flame retardant
High quality resin and flame retardant additives give the products excellent flame retardant performance, the general flame retardant products oxygen index is greater than 26, flame diffusion coefficient is less than 25, smoke density is less than 500.
3. Light weight and high strength
The perfect combination of alkali free glass fiber yarn and resin gives the product unique characteristics of light weight and high strength. The specific gravity of the product is 1/4 of that of steel, which is suitable for all kinds of bearing structures in corrosive environment.
4. Aging resistance
The product is made of high quality matrix resin and anti-aging additive, so that the product has long-lasting anti-aging performance, can maintain long-term luster and continuous high strength, and the service life is more than 20 years.
5. Designability
In addition to the flexible design performance of FIBERglass, the color of the product can be customized according to the customer’s requirements, and the external dimensions can be cut and splice into the customer’s required size.
6. Safety and non-slip
High modulus of elasticity and different surface effect make the grille has anti-skid performance, slightly elastic to reduce the fatigue of the staff, double plane, crescent, sand surface, diamond front, different surface provides different application of anti-skid performance.
7. Electrical properties
Glass fiber and high performance resin give the product superior electrical performance, the product penetrable impact strength can reach 10kV /mm, metal tools to fight no electric spark;The product is non-magnetic and can be used safely in anti-electromagnetic and anti-explosion environment.
8. Economy
Because fiberglass does not need to maintain cost, and life is long, so comprehensive benefit is better

Manufacturing technique

There are three main types of GRP production process: reciprocating fiber winding process, continuous fiber winding process and centrifugal pouring process.

1. Reciprocating filament winding process (n) : in this process, the leaching glue tank with rotating mandrel for reciprocating motion, the long fiber glass with a certain Angle relative to the mandrel axial auxiliary, auxiliary Angle (that is, the winding Angle) baptism glue tank movement speed and the ratio of the core mold speed control, soak glue tank translational motion by computerized machine electric control.The number of winding layers increases gradually until the designed wall thickness is reached.After winding, the resin in the product is basically cured.After curing, the mold is removed from the glass tube.
2. Continuous filament winding process (continuous process) : the pipe is made in the continuous advance of the mandrel through a feed station for resin prepreg, non-twist roving, short-cut fiberglass and resin sand mixture.
3.Centrifugal pouring process (n) : in this process, using glass fiber reinforced materials and sand, feeding on the bearing steel in the mould, injection plus unsaturated resin catalyst in die end, make its dipping reinforced material, under the effect of centrifugal force, the resin exchange fiber and filler in the air, so as to create a nonporous compact composite material, the effect of tube wall due to centrifugal force to form a smooth, bright and clean surface layer of rich resin, steel tubes under high temperature curing.Tubes manufactured in this way are also known as glass reinforced plastic sand tubes.

Application

1. Water treatment: repair walkway, sewer cover plate, large container, cleaner, fouling fence, flow tank, biochemical water treatment tank hanging fixture, ventilation window, stairs, cooling tower operation table pavement.

2.Chemical plant: stair landing, operating platform, guardrail, double floor, trench cover, filter grid.

3. Petroleum Industry: Offshore oil platforms.

4. Textile factory: replace metal grille, wooden platform and cover cement floor, beside dyeing tank, floor, near this valve, etc.

5. Power plant: chemical water workshop trench cover plate, wastewater pool, etc.

6. Metal surface treatment: acid wash liquid place, replacement of wood floor around the machine, around the highly corrosive container, electroplating line walkway, double floor.

7. Marine food processing plant: slippery surface and other adverse conditions, on ships.

8. Transport: platforms, ship decks, walkways, military minesweepers, staircases.

9. Beverage industry: stair landing, alternative to expensive stainless steel, loaded floor.

10. Pulp and paper processing plants: staircases and floors, floor walkways, high humidity areas.

11. Electronic industry: trench cover, pickling workshop, anti-static (anti-static grid) and high cleanliness workshop.
Meat processing plant: easy to corrode floors, stairs, slippery floor table and stairs.

12.Car wash room/car beauty shop: car wash room drain board, parking space, car wash room trench cover board

13. Crane: The aisle of a 3 – or 6-meter crane.

14. Others: corrosion resistant shelves, decoration, square fountain, scaffolding, civil construction facilities, breeding fences and double floors, etc.

Product Notes

1. Due to the low density and light material, it is easy to install fiberglass grilles floating pipes in areas with high underground water level. Anti-floating measures such as town piers or rainwater runoff drainage must be taken into consideration.

2. In the construction such as opening a tee on the installed FIBERglass grille and repairing pipe cracks, it is required to be similar to the completely dry conditions in the workshop, and the resin and fiber cloth used in the construction should be cured for 7-8 hours. However, on-site construction and repair are generally difficult to meet this requirement.

3. Existing underground pipeline detection equipment is mainly used to detect metal pipelines, while non-metallic pipeline detection equipment is expensive, so it is impossible to detect FRP grilles after they are buried in the ground. Other subsequent construction units are prone to dig and damage pipelines during construction.

4. Fiberglass grilles have poor uv protection.Open-mounted FRP grillers are retarded by the fabrication of a 0.5mm thick resin rich layer and uv absorbent (in-plant processing) on the surface.Over time, the resin rich layer and uv absorbent will be destroyed, which will affect its service life

Physical Properties Of Ordinary Fiberglass Profiles

>> Industrial areas: such as chemical plants / plating plant operating platform, maintenance platform,photovoltaic power generation platform walkway
>> Sewage treatment areas: sewage treatment plant aisle and sealing cover
>> Municipal Engineering areas: Pedestrian Walkway, Trench / Cable Trench Cover, Tree Grating
>> Marine applications area: Boat decks or bridge materials, Offshore oil platform
>> Other civilian areas: such as car washing, cattle and sheep farms and so on

OUR ADVANTAGE

1. Corrosion Resistance
Different types of resin provide their own different anti-corrosion properties, which could be used in different corrosion circumstance such as acid, alkali, salt, organic solvent (in gas or liquid form) and the like over a long period.

2. Fire Resistance
Our special formula provide grating with excellent fire resistant performance. Our FRP gratings pass ASTM E-84 Class 1.

3. Light Weight & High Strength
The perfect combination of the continuous E-glass roving and thermosetting polyester resin provide grating with light weight and high strength and its specific gravity is only 1/4 of that of steel, 1/3 of aluminum. Different thickness and mesh size bring the client more choice.

4. Safety & Anti-slip
The high modulus of elasticity and various surfaces provided the super anti-skid performances. Its surface could be smooth surface, meniscus surface, grit surface and chequer plate cover which is suitable for different working places.

5. Electrical Insulating
High strength E-glass roving and high-grade resin provide the product super electric performance. Its electric break strength could reach 10KV/mm. There is no electric spark even when impact by tools, meanwhile it is non-magnetism. FRP Molded Grating could be used safely under the antiknock, diamagnetism and electric-resistance environments.

6. Aging Resistance
The high-grade resin and anti-ageing stabilizer provide grating long-life ageing resistant performance and the unique design make grating excellent self-cleanness function and keep its brightness and strength over a long time. The service life of grating could be 25 years.